2002 gtx di seadoo manual

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Secure transaction. Add to cart. Manual covers the repair and overhaul of Sea-Doo GTX DI cars and assumes that the technician is fully conversant with general automobile practices. The repair procedures outlined in this manual emphasize the special aspects of the product.

This will enable you to build and maintain a reputation of quality service. For repairs of proprietary components the instructions of the respective component manufacturers are included in this manual. The purpose behind incorporating these instructions in this manual is to enable technicians to understand their functions properly and thus judge the performance of the car as a whole.

We have endeavored to ensure the accuracy of the information in this manual. The manual provides the most reliable information. This manual includes many of the specifications and procedures that were available in an authorized Sea-Doo GTX DI dealer service department.

NOTE: Indicates supplementary information needed to fully complete an instruction. Although the mere reading of such information does not eliminate the hazard, your understanding of the information will promote its correct use. Always use common shop safety practice. Bombardier Inc. It is understood that certain modifications may render use of the vehicle illegal under existing federal, provincial and state regulations. It is located on footboard at the rear of watercraft.

There is a table of contents at the beginning of many sections. Subsection title indicates beginning of the subsection. Italic sub-title above exploded view indicate pertaining models.

Drop represents a liquid product to be applied to a surface. In this case Loctite to screw threads. Loctite Title in italic indicates a particular procedure concerning a model. Sub-sub-title in this case indicates that particular procedure for XP is finished, so from this point, all others models are concerned.

To remove carburetors from engine, proceed as follows: Remove air vent tube support. Unlock retaining slides holding air intake silencer base. Remove air intake silencer base from watercraft. Remove screws holding flame arrester base support to cylinder head cover. Unscrew base retaining screws then remove base from carburetors and move to front of watercraft. Turn the valve to OFF position.

Disconnect pulse line from fuel pump. Disconnect fuel fuel supply line from fuel pump. Disconnect fuel return line. Disconnect oil injection pump cable, throttle cable and choke cable. XP Model Only Remove screws no. All Others Models Remove 4 bolts no. NOTE: When removing rotary valve cover , pay attention that the rotary valve stay in place, other-wise it must be timed.

Remove carburetors from intake manifold. Disconnect fuel bypass line between carburetors twin carburetors. Remove carburetor s from rotary valve cover. Numbers in a frame are used to give a sequence to be perfomed. Letters are used for any measures. Bold numbers in the text refer to the parts shown in the exploded view at the beginning of the subsection. This Shop Manual uses technical terms which may be different from the ones of the Parts Catalogs.

When ordering parts always refer to the specific model Parts Catalogs. However some components may be from the imperial system. When replacing fasteners, make sure to use only those recommended by Bombardier.

As many of the procedures in this manual are interrelated, we suggest, that before undertaking any task, you read and thoroughly understand the entire section or subsection in which the procedure is contained. A number of procedures throughout the book require the use of special tools. Before undertaking any procedure, be sure that you have on hand all the tools required, or approved equivalents.

An emissions control information label, showing emission levels and engine specifications, must be placed on each vehicle at the time of manufacture. Dealer Responsibility When performing service on all and more recent Sea-Doo watercrafts that carry an emissions control information label, adjustments must be kept within published factory specifications.

Replacement or repair of any emission related component must be executed in a manner that maintains emission levels within the prescribed certification standards. Dealers are not to modify the engine in any manner that would alter the horsepower or allow emission levels to exceed their predetermined factory specifications.

EPA Emission Regulations All new and more recent Sea-Doo watercrafts manufactured by Bombardier are certified to the EPA as conforming to the requirements of the regulations for the control of air pollution from new watercraft engines. This certification is contingent on certain adjustments being set to factory standards. For this reason, the factory procedure for servicing the product must be strictly followed and, whenever practicable, returned to the original intent of the design.

The responsibilities listed above are general and in no way a complete listing of the rules and regulations pertaining to the EPA requirements on exhaust emissions for marine products. For more detailed information on this subject, you may contact the following locations: VIA U.

Use a metal brush or a screwtap to clean the hole properly then use a solvent Methyl-Chloride , let act during 30 minutes and wipe off. The solvent utilization is to ensure the adhesive works properly. The following describes the most common application procedures when working with Loctite products.

Clean threads bolt and nut with solvent. Choose proper strength Loctite threadlocker. Fit bolt in the hole. Apply a few drops of threadlocker at proposed tightened nut engagement area.

Position nut and tighten as required. Clean threads bolt and hole with solvent. Apply several drops along the threaded hole and at the bottom of the hole. Apply several drops on bolt threads. Tighten as required. Clean threads stud and hole with solvent. Put several drops of proper strength Loctite threadlocker on female threads and in hole. Apply several drops of proper strength Loctite on stud threads.

Install stud. Install cover, etc. Apply drops of proper strength Loctite on uncovered threads. Tighten nuts as required.

Adjust screw to proper setting. Avoid touching metal with tip of flask.